Allowances For Bending Sheet Metal

Therefore the bend allowance added to the flange lengths is equal to the total flat length.
Allowances for bending sheet metal. Radius metal will crack at the outside heel of the bend. Where ba is bend allowance. Sheet metal part design solidworks tutorial bending allowance. Bend allowance is the amount of metal to be added to the total layout.
The following illustration shows the equation calculation for determining the bend allowance when forming sheet metal. Ba bend angle π 180 r k factor t eqn 1. When bends are made smaller than the required min. Sheet metal calculator bend allowance equations and calculator.
The bend allowance formula takes into account the geometries of bending and the properties of your metal to determine the bend allowance. The material thickness will be measured in decimal form not by the gauge number. The most important considerations when bending metal is the min. I m going to explain what these methods are and show you how they re using in solidworks.
The lowest common bench capacity is around 100 tonnes. You will need to know your material thickness mt the bend angle b the inside radius ir and the k factor k. Another method that solidworks uses is the bend deduction method. The flatten length of the parts.
Radius of a bend is determined by the hardness and thickness of the metal. Most sheet metal materials will conform to the calculations. Bend angle represents the angle to which sheet metal has bend here it is 90 degree. R is inner bend radius.
My workpiece s bending line is 3 m so the overall needed force is 3 22 66 tonnes. The required die width is 12 mm and tonnage per meter is 22. This page also includes a link to a on line sheet metal bend allowance calculator. The formula for calculating sheet metal bending allowance is please refer to the above picture.
Bend allowance chart k factor 0 33 k factor 0 33 k factor 0 33 k factor 0 33 k factor 0 33 k factor 0 33 k factor 0 33 k factor 0 33 k factor 0 33 mt ir mt ir mt ir mt ir mt ir mt ir mt ir mt ir mt ir 0 163 0 210 0 135 0 164 0 105 0 118 0 075 0 105 0 060 0 092 0 048 0 066 0 036 0 020 0 030 0 020 0 024 0 020 angle 10 15 20 25 30 35 40 45 50 55.